Non-Metallic Material (NMM) Study

Industry

Petro Chemical

Service

Petro Chemical

Expertise

Petro Chemical

Background

The aim of the Non-Metallic Material (NMM) Study was to identify the feature or component of the platform (jacket & deck) where NMM could be used in place of conventional materials and thus maximize the use of NMM with due consideration given to cost reduction, based on a favourable cost-benefit results as per Client’s requirements.

Challenges

  • The in-depth review of Offshore Platforms for all disciplines including; Mechanical, Structural, Electrical and Process
  • Identify gaps in Client’s standards via a detailed review of all associated International and Company Standards
  • Identify existing solutions covered by International standards but not currently deployed by Client
  • Propose innovative solutions (TRL 6/7) that can meet Client needs
  • Propose feasible and cost-effective solutions based upon a detailed review of technical risks associated with NMM MOC

    Outcomes

    • Weight savings of up to 44% and cost saving of up to 43% by system were identified through NMM replacement
    • Factors for the successful deployment of NMM for Oil and Gas applications were identified and reported
    • Commissioning & Operational risk associated with NMM systems were identified and mitigations recommended
    • An updated approach to the design of systems for NMM specifically which would allow improved system design and adoption in environments where vibration is of concern


    To execute the study, Cygnas was required to; Identify features or components of the platform where NMM could be used, Develop budgetary cost data for the complete lifecycle, Identify techno-economic challenges associated with wide deployment & propose alternate solutions & Evaluate other disruptive technologies that can enable the safe & cost-effective substitute for conventional materials with NMM.