MIXER CONDITION MONITORING

Industry

Petro Chemical

Service

Petro Chemical

Expertise

Petro Chemical

Background

The clients, a leading Japanese company for animal nutrition, were having difficulties having any visibility on the health of the agitator and its gearbox, which are key to the fermentation process and to a continuous operation.

Challenges

  1. Visibility of equipment health
  2. Improve availability of equipment
  3. Avoid Black swan events

    Outcomes

    • No gearbox replacement needed
    • • 50 m3
    • raw material SAVED
    • • No crane rental needed for potential repair

      “The on-line solution allows us to monitor a set of equipment over time without human intervention. The ergonomics of the
      dashboard are flexible and pleasant. The configuration of the alarm thresholds is vast, and allows many possibilities. It is a
      different approach to conventional vibration analysis, very pertinent”

    The site produces 120,000 tons of amino acids per year, so it is essential for the client to ensure the equipment’s availability to maintain production output.